European Technical Approval Fire Resistance  
  Injection System for cracked and non-cracked concrete
  Injection System VMZ
   
   
 
   


Description
The Injection System VMZ consists of an anchor rod with conical expansion elements and a 2 component injection adhesive. This combination provides extremely high load bearing capacity even at minimum edge distance and spacing. The VMZ system combines the benefits of bonded anchors and expansion anchors in a European technical approved fastening system for both cracked and non-cracked concrete. Anchorages that have not been permitted because of concrete members that are too thin are now feasible when using the Injection System VMZ. It can be installed in wet concrete without any reduction of the load bearing capacity. Even in water filled holes, M12 sizes an larger can be properly installed with no reduction in load bearing capacity. The Injection System VMZ is an "all weather" solution that can be installed down to as low as -5°C. Optimized edge distance and spacing as well as through setting installation allows for an even greater variety of applications. The wide range of VMZ-A rods, including the new 75 M12 and 170 M24 sizes, assures the proper size necessary to design the connection most efficiently.


Adhesive VMZ
The resin is developed on vinyl ester basis, styrene free. It has excellent load bearing capacity in cracked and non-cracked concrete. Fire resistance has been tested and the certification is available.

 


Applications
Heavy duty fastenings in cracked and non-cracked concrete like steel beams, steel supports, railings, brackets, facade substructures and so on.

 
 

Approved loads as per ETA-04/0092,Option 1

cracked concrete 50°C/80°C *
VMZ
tension app. N
C20/25
[kN]
   
C25/30
[kN]
C30/37
[kN]
C40/50
[kN]
C50/60
[kN]
shear app. V
C20/25
[kN]
bending moment app. M
[Nm]
         

*Approved loads: total safety factor as per ETAG included.
Loads are valid for permanent temperatures up to 50°C and short term temperatures up to 80°C. Lower loads apply for reduced anchor spacings, edge distances and anchorage depths.
For anchor designing an easy to operate CD-ROM is available on request or download.

Spacing and edge distance
VMZ
Effective anchorage depth
hef
[mm]
Characteristic spacing
scr,N
[mm]
Characteristic edge distance
ccr,N
[mm]

Min spacing and edge distance
in cracked concrete
Min. thickness of concrete
hmin
[mm]
Min. spacing
smin
[mm]
Min. edge distance/ for s>=
cmin
[mm]

Min spacing and edge distance
in non-cracked concrete
Min. thickness of concrete
hmin
[mm]
Min. spacing
smin
[mm]
Min. edge distance
cmin
[mm]
     



 


Installation parameters
 
VMZ
Drill hole diameter
do
[mm]
Clearance hole in the fixture for pre-installation
df
[mm]
Clearance hole in the fixture for through-fastening
df
[mm]
Depth of drill hole
h0
[mm]
Installation torque
Tinst
[Nm]
Width across nut
SW
[mm]
Mortar / drilled hole 
[ml]

Drilled holes / cartridge
[345ml]
[-]
Add. amount of mortar for through fastening per 10 mm of fixture thickness  
[ml]
     

Pre-installation

Throuhg fastening


Drill holes with a hammer drill. Clean thoroughly with steel brush and blow-out pump. Remove caps from the cartridge and thread the mixing nozzle onto it. Fill cleaned drill hole with resin mixture. Apply conical rod by hand. A small amount of the resin mixture should come out of the hole. It can be easily removed after the curing process. Observe curing time. Apply installation torque. Detailed installation instructions come with the product.

Temperature of
base material
 Gel time
[min]
Curing time in dry concrete
[min]
Curing time in wet concrete
[min]
+ 40 °C
 1,4 15 30

+ 35 °C

2 20 40
+ 30 °C
 4 25 50
+ 20 °C
 6 45 90
+ 10 °C
 12 80 160
+ 5 °C
20 120 240
0 °C
 45 180 360
-5°C
 90 360 720

Product Range
 Threaded Stud VMZ, steel, zinc plated

Description
Ref. No

Setting depth
[mm]

Fixture thickness/
Anchor length
[mm]

Thread
length
[mm]
VMZ-A 40 M8-15/65
32115101
41
15/65
22

VMZ-A 50 M8-15/80
32120101

52
15/80
22
VMZ-A 50 M8-30/95
32135101
52
30/95
31
VMZ-A 50 M8-45/110
32145101
52
45/110
31
VMZ-A 60 M10-10/85
32205101
63
10/85
18
VMZ-A 60 M10-20/95
32220101
63
20/95
27
VMZ-A 60 M10-30/105
32225101
63
30/105
27
VMZ-A 60 M10-60/135
32235101
63
60/135
47
VMZ-A 60 M10-100/175
32245101
63
100/175
57
VMZ-A 75 M10-20/110
32255101
78
20/110
27
VMZ-A 75 M12-25/120
32323171
78
25/120
37
VMZ-A 75 M12-40/135
32324171
78
40/135
40
VMZ-A 75 M12-60/155
32333101
78
60/155
40
VMZ-A 75 M12-80/175
32336101
78
80/175
40
VMZ-A 70 M12-25/115
32323101
74
25/115
36
VMZ-A 80 M12-10/110
32305101
84
10/110
21
VMZ-A 80 M12-25/125
32325101
84
25/125
36
VMZ-A 80 M12-50/150
32330101
84
50/150
46
VMZ-A 80 M12-100/200
32345101
84
100/200
71
VMZ-A 80 M12-125/225
32355101
84
125/225
71
VMZ-A 80 M12-165/265
32365101
84
165/265
71
VMZ-A 95 M12-25/140
32327101
99
25/140
36
VMZ-A 100 M12-25/145
32375101
104
25/145
36
VMZ-A 100 M12-60/180
32385101
104
60/180
56
VMZ-A 100 M12-100/220
32390101
104
100/220
61
VMZ-A 110 M12-25/155
32377101
114
25/155
36
VMZ-A 125 M12-25/170
32379101
129
25/170
36
VMZ-A 90 M16-30/145
32555101
94
30/145
44
VMZ-A 105 M16-30/160
32550101
109
30/160
44
VMZ-A 125 M16-30/180
32515101
130
30/180
44
VMZ-A 125 M16-60/210
32520101
130
60/210
55
VMZ-A 125 M16-100/250
32530101
130
100/250
65
VMZ-A 125 M16-165/315
32540101
130
165/315
90
VMZ-A 145 M16-30/200
32560101
150
30/200
44
VMZ-A 115 M20-30/175
32608101
120
30/175
46
VMZ-A 170 M20-20/225 LG
32603101
180
20/225
41
VMZ-A 170 M20-25/230
32605101
180
25/230
33
VMZ-A 170 M20-50/255
32610101
180
50/255
46
VMZ-A 170 M20-100/305
32620101
180
100/305
71
VMZ-A 190 M20-50/275
32612101
200
50/275
46
VMZ-A 170 M24-50/260
32705101
182
50/260
50
VMZ-A 170 M24-100/310
32715101
182
100/310
75
VMZ-A 200 M24-50/290 LG
32711101
212
50/290
75
VMZ-A 200 M24-50/290
32710101
212
50/290
50
VMZ-A 200 M24-100/340

32720101

212
100/340
75
VMZ-A 225 M24-50/315
32712101
237
50/315
50



Cartridge:
Description
Ref.No.
Content
Cartridge VMZ 150
28999301
150 ml
Cartridge VMZ 345
28255310
345 ml
Cartridge VMZ 410
28254701
410 ml
Static-mixer VM-X

28305111

Mixer Extension VM-XE 10/250

28306011

Accessories:

Dispenser VM-P

Description
Ref. No.
For Cartridges
[ml]
VM-P 345 Standard
28350505
345 + 150
VM-P 380 Standard
28353005
380 + 410
VM-P 345 Profi
28350511
345 + 150
VM-P 380 Profi
28351001
380 + 410

Blow-out pump

Description
Ref.No.
For drill holes
Ø [mm]
VM-AP

33200101

10-18
VM-ABP

33100101

22-26


Cleaning brush, brush gauge and installation wedge
Description
Ref.No.
For drill holes
Ø [mm]
RB 10
33408101
10
RB 12
33410101
12
RB 14
33412101
14
RB 18
33416101
18
RB 22
33418101
22
RB 24
33420101
24
RB 26
33424101
26
VM-BL brush gauge
33300101
10-26
VMZ-MK installation wedge
33300103
>= 14

[Loads and performance data]
[Installation parameters]
[Product Range]

... a solid connection
  
Metall-Kunststoff-Technik Telefon +49 (0) 63 74 / 91 16-0
GmbH & Co.KG Telefax +49 (0) 63 74 / 91 16-60
Auf dem Immel 2 info@mkt-duebel.de
D-67685 Weilerbach www.mkt-duebel.de